BASALT ROVING
|
Structure
of roving
|
Liner density (tex)
|
Deviation from norm of linear density
(tex)
|
Specific breaking load, mN/tex (df/tex)
|
Loss on ignition, % not less than
|
Humidity
(%)
|
|
RB9
1100 4S
|
1100
|
165
|
352 (35,2)
|
0,4
|
0,3
|
|
RB9 725
4S
|
725
|
108,75
|
232 (23,2)
|
0,4
|
0,3
|
|
RB9
2400 4S
|
2400
|
360
|
768 (76,8)
|
0,4
|
0,3
|
|
RB9 400
4S
|
400
|
60
|
128 (12,8)
|
0,4
|
0,3
|
|
RB13
2520 - 76
|
2520
|
378
|
806 (80,64)
|
0,5
|
0,3
|
|
RB17
1200
|
1200
|
180
|
384 (38,4)
|
0,5
|
0,3
|
|
RB17 -
1680
|
1680
|
252
|
537 (53,76)
|
0,5
|
0,3
|
BASALT FABRICS
TU 5952-031-00204949-95
Basalt
fabrics are produced for structural, electro technical, general and specialized
purposes.
For
structural uses, basalt fabrics are useful for producing structural basalt
plastics based on various thermosetting
binders: exposy and phenolic polyesters (for instance by a laying out
method). From this materials components for automobiles, aircraft, ships and
household appliances can be produced. In the case of preliminary metallization
of the fabrics, the resulting basalt plastic acquires shield properties
against electromagnetic radiation.
Also,
basalt fabrics can be used as a basis when producing soft and rigid roofing.
Basalt
fabrics for electrotechnical purposes are used as a base for the production of
insulation materials. Their properties are shown table. These materials are
employed in the production of substrates for printed circuit boards for
electronics and electrical engineering. These have superior properties to
similar conventional components made of fiberglass.
General
purpose fabrics are useful, for instance, in fire feltings for suppression of
extremely complex fires resulting from ignition of highly inflammable liquids,
in particular gasoline. The employment of incombustible basalt fabric inserts
in industrial ventilators increases their fire safety as well as the fire
resistance of ventilating systems.
The
cost of basalt fabrics is considerably lower than that of similar materials.
The noncombustible properties of
basalt woven materials enable it to resist flames for long periods which make
basalt tapes effective as an extra fine resistance insulation fer electric
cables and underground ducts.
Basalt
fabric hoses may be useful for reinforcing cables, repairing the interior and
exterior of tubes and pipelines.
Physical and mechanical properties
|
Type
|
Surface
density
g/m²
|
Thickness
mm
|
Density
Threads/cm
|
Breaking load
N (kgf)
|
Weave
|
|
Warp
|
Weft
|
Warp
|
Weft
|
|
BT-5
|
16015
|
0,150,015
|
10+1
|
51
|
882(90)
|
539(55)
|
Plain 1/1
|
|
BT-8
|
21020
|
0,180,02
|
10+1
|
81
|
931(95)
|
784(80)
|
Plain 1/1
|
|
BT-10
|
22520
|
0,170,02
|
10+1
|
121
|
931(95)
|
980(100)
|
Satin 5/3
|
|
BT-11
|
38025
|
0,290,03
|
22+1
|
131
|
1715(175)
|
980(100)
|
Satin 5/3
|
|
BT-13
|
26020
|
0,250,03
|
16+1
|
81
|
1225(125)
|
784(80)
|
Plain 1/1
|
Technical characteristics of basalt fabrics
|
Name
|
Weaving
type
|
Breaking load N (kgf)
|
Surface
density
g/m²
|
Thickness
mm
|
Width, cm
|
|
Warp
|
Weft
|
|
BT-5
|
Linen
|
882(90)
|
539(55)
|
160
|
0,15
|
100
|
|
BT-8
|
Linen
|
931(95)
|
784(80)
|
210
|
0,18
|
100
|
|
BT-10
|
Steen
|
931(95)
|
980(100)
|
225
|
0,17
|
100
|
|
BT-11
|
Steen
|
1715(175)
|
980(100)
|
385
|
0,27
|
100
|
|
BT-13
|
Linen
|
1225(125)
|
784(80)
|
250
|
0,22
|
100
|
|
BT-100
|
Linen
|
784(80)
|
178(80)
|
210
|
0,19
|
100
|
|
BFS-220
|
Steen
|
(80)
|
(80)
|
220
|
0,18
|
90
|
|
BFL-240
|
Linen
|
(104)
|
(107)
|
240
|
0,22
|
90
|
|
BFL-270
|
Linen
|
(123)
|
(86)
|
270
|
0,22
|
90
|
|
BFA-350
|
Atlas
|
(182)
|
(73)
|
350
|
0,23
|
90
|
|
BFL-580
|
Linen
|
|
|
580
|
0,52
|
150
|
|
BFL-750
|
Linen
|
(335)
|
(320)
|
750
|
0,65
|
150
|
|
BFS-750
|
Twill
|
(450)
|
(220)
|
750
|
0,75
|
150
|
|
BFL-100
|
Linen
|
(487)
|
(281)
|
1000
|
0,92
|
150
|
|
BFS-100
|
Twill
|
(497)
|
(281)
|
1100
|
0,86
|
150
|
Basalt
fabrics have the width of 100 cm with
deviation +2/-1% from the norm. Fabrics can be produced with the width up to
200 cm. Basalt fabrics are produced from basalt twisted yarns treated with
sizing paraffin emulsion, with direct sizing or with finish. The choice of
sizing type depends on users request. Basalt fabrics are intended for producing
of constructional basalt plastics and fire resistance materials.
ROOFING BASALT FABRIC
TU 5952-027-00204949-95
|
Type
|
Surface
density
g/m²
|
Thickness
Mm
|
Density
Threads/cm
|
Breaking load
N (kgf)
|
Weave
|
|
Warp
|
Weft
|
Warp
|
Weft
|
|
TBK 100
|
21020
|
0,190,025
|
10+1
|
81
|
784(80)
|
784(80)
|
Plain
|
Basalt fabric of the type TBK 100
is destined for producing of roofing and water proofing materials.
CHOPPED BASALT FIBER
TU 5952-034-00204949-95
Chopped
fiber is a mixture of shot cuts of complex basalt yarns. We use complex yarns
with the linear density 54, 120, 240 tex treated with different type of sizing.
|
Length,
mm
|
Diameter
of filament, mcm
|
Moisture
content,
%
|
Not
chopped
fibers in
lot, %
|
Loss on
ignition, % not less than
|
|
(6-83)+0,5
|
(8-17)+1
|
Not more than 5
|
Not more than 5
|
0,4
|
Chopped fiber is designed for
producing of friction materials (brake, linings, clutch, plates), for
reinforcement of concrete.
BASALT NET
TU 5952-040-00204949-96
Nets are produced from basalt
twisted yarns treated with sizing
paraffin emulsion and other types of sizing.
|
Properties
|
Types of nets
|
|
SBA 5×5
|
SBA 6×5
|
SBA 10×10
|
SBA P 5×5
|
SBA P 6×5
|
SBA P 10×10
|
|
Mesh
dimensions, mm
|
5×5
|
6×5
|
10×10
|
5×5
|
6×5
|
10×10
|
|
Surface
density, g/m²
|
7010
|
6010
|
355
|
8015
|
7015
|
4510
|
|
Width, cm
|
100+2/-1
|
100+2/-1
|
100+2/-1
|
100+2/-1
|
100+2/-1
|
100+2/-1
|
|
Count,
yarns/10cm
Warp
Weft
|
|
|
|
|
|
|
|
202
|
151
|
101
|
202
|
151
|
101
|
|
202
|
202
|
101
|
202
|
202
|
101
|
|
Breaking
load, N(kgf) Not less than
Warp
Weft
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0,6
|
0,5
|
0,3
|
0,7
|
0,6
|
0,3
|
|
0,3
|
0,3
|
0,15
|
0,3
|
0,3
|
0,15
|
|
Elongation
at rupture,
%,warp,
not more than
|
|
|
|
|
|
|
|
5
|
5
|
4
|
5
|
5
|
4
|
|
Binding
content, %
Not more
than
|
|
|
|
|
|
|
|
-
|
-
|
-
|
12
|
12
|
12
|
ROLLED BFRP
TU 2296-028-00204949-95
|
Type
|
Surface density
G/m2
|
Content of impregnating substance, g/m²
|
Moisture content, %
Not more than
|
|
RBT
|
160 - 470
|
4525
|
0,6
|
Rolled BFRP is used as warm
insulation cover of pipelines in- and out-of-doors at an ambient temperature
from 40 up to +70º C
BASALT FIBER TAPES
|
Type
|
Density, threads/cm
Warp Weft
|
Linear density,
g/100m
|
Width,
mm
|
Thickness,
mm
|
Weave
|
|
LEB
|
242
|
81
|
70030
|
201
|
0,350,02
|
Plane
|
|
|
|
|
|
|
|
BASALT BASED BOARD AND
BOARD SHEETS
The
boards and stiffened sheets are produced from discrete basalt fibers, so
called basalt wool.
Depending
on the boards density, the may be soft, semi rigid, and rigid.
They
can be used in all cases where it is necessary to ensure heat and partial sound
insulation of areas. First of all, particularly in the residential buildings
for heat and sound insulation of walls, floors and ceilings. The stiffened
sheets are used for manufacturing multiplayer building panels of the sandwich
type consisting of concrete and basalt
or metal basalt metal layers. Basalt fittings are used to bond the layers
and basalt fittings are employed to insulate the panel butt joints.
The
board based roof lining is moisture proof and durable.
In
road construction, board of any density can be used for making sound
absorbing barriers for railways, highways and tunnels.
As
an excellent heat insulator the board will find a wide number of applications
in mechanical engineering. For example, in the construction of refrigerators,
refrigerated containers and automobile interiors. That is to say that the
boards can be employed in all cases where there are motors or motor
compartments: aircraft, ships, automobiles, tunnels etc.
The
soft board interlining in fire resistant or heat shielding working
clothes will protect a person against fire or cold. All industrial sectors will
find further applications for this unique
material.
|
Technical data of heat insulating board
TK-1-5
|
|
Density, kg/m³ max
|
250
|
|
Thermal conductivity at 25º C
W/(m*º K), max
|
0,045
|
|
Ultimate tensile strength, Mpa (kg/cm³),
min
|
0,32 (3,2)
|
|
Operating temperature, º C
|
From 260º to +700º
|
|
Technical data of heat insulating board
TK-4-6
|
|
Density, kg/m³ max
|
90
|
|
Thermal conductivity at 25º C
W/(m*º K), max
|
0,04
|
|
Ultimate tensile strength, Mpa (kg/cm³),
min
|
0,07 (0,7)
|
|
Operating temperature, º C
|
From 260º to +700º
|
SOUND ABSORBING MATS
BZM
The
mats are based on super thin basalt fiber of 2 m thickness the surface which is
laminated with an acoustically transparent sheathings. They are the most
reliable linings for noise absorbing devices in turbine and aircraft
manufacture, instrument making and acoustic systems creation.
They are nontoxic, incombustible and
explosion proof.
|
Technical data
|
|
Application temperature, º C
|
From 260º to +700º (900)
|
|
Thickness, mm
|
30, 50, 100, 200
|
|
SOUND ABSORPTION CHARACTERISTICS
|
|
Frequencies
|
Arithmetic mean reverberation coefficient of
sound absorption, min
|
|
Mat thickness, mm 30 and 50
|
Mat thickness, mm 100 and 200
|
|
Low
|
0.4 (II class)
|
0,8 (I class)
|
|
Medium
|
0,9 (I class)
|
0,9 (I class)
|
|
High
|
0,8 (I class)
|
0,8 (I class)
|
HEAT INSULATING
AND SOUND PROOFING MATS ATM
The
ATM mats are produced from superthin basalt fibers of 1u thickness the surface
of which is laminated with an acoustically transparent sheathing.
They
are useful as sound absorbing and sound proofing materials in the
construction of industrial structures, aircraft and instrument manufacture.
Also, the mats have good heat insulating properties.
They
are nontoxic, incombustible and explosion/proof.
|
Technical data
|
|
Surface and density, g/m²
|
330 to 1290
|
|
Density, kg/m³, at most
|
41 48
|
|
Moisture content, %
|
1,5
|
|
Thermal conductivity at 25º C
W/(m*º K)
|
0,057
|
|
Thickness, mm
|
5, 10, 15, 20
|
|
Limiting operating temperature
|
+700
|
|
|
|
At
present, when the price difference between metal and composite pipes is
becoming smaller and in view of substantial advantages of the composite pipes,
their use in repair of old pipelines and construction of new ones is growing
dramatically.
Comparative
characteristics of pipes for industrial water pipelines
at
50 atm pressure (outer diameter 500 mm)
|
Characteristics
of articles
|
Seamless
pipes Tentative wall
Thickness
is 10 mm
|
Welded
pipes
Made of
stainless
Steel 12
x 18 HIOT.
Wall
thickness is 5mm
|
Basalt
plastic
Wall
thickness 5 mm
|
|
Service
life, years
|
3 to 7
|
30
|
60 to 80
|
|
Electrocorrosion
|
Yes
|
Yes
|
No
|
|
Thermal
conductivity, arb. Units
|
200
|
200
|
1
|
|
Hydraulic
resistance (new/corroded)
|
1.3/3.5
|
1.1/1.2
|
1/1
|
|
Weight of
1 run m., kg
|
128.24
|
65
|
15
|
|
Price of
1 run m, %
|
80
|
240
|
100
|
|
Labor
input, arb. Units
|
56
|
56
|
13
|
|
|
|
|
|
Comparative
characteristics of steel,
glass-plastic
and basalt pipes
|
Characteristic
|
Steel
|
Glass
plastic
|
Basalt
plastic
|
|
Ultimate
tensile strength, Mpa
|
200
|
140
|
150
(300)*
|
|
Tensile
modulus, Gpa
|
210
|
56
|
70 (160)*
|
|
Density,
kg/m3
|
7800
|
1900
|
1700
|
|
Thermal
conductivity, kcal/mxhxdeg
|
47
|
0.5
|
0.3
|
|
Volume
resistively, Ohmxm
|
Conductor
|
1x1010
|
4x1012
|
|
|
|
|
|
* Note: In the brackets are values
for pipe winding from hybrid basalt-carbon fibres. These properties indices
should be much higher.
Electrotechnical
characteristics
|
Properties
|
Indices
|
|
Volume
resistance, Ohmxm
|
4.0x1011
6.0x1012
|
|
Relative
dielectric permeability (at 1 MHz)
|
1.8 . . .
2.0
|
|
Density,
g/cm 3
|
2.7 to
3.0
|
|
Binder
content, %
|
28 to 32
|
|
|
|
An
especially successful application of the bars is for reinforcement of concrete
slabs in hydraulic engineering and construction in seismically hazardous
regions, in view of the fact that due
To its chemical inertness the basalt
reinforcement is compatible with concretes having different pH, having
actually the same coefficient of thermal expansion, and no residual deformation
under bending.
Technical data
|
|
Density,
g/cm3
|
|
|
Thermal
conductivity, kcal/m*h*deg
|
|
|
|
|
|
Tensile
|
|
|
Compressive
|
|
|
Bending
|
|
|
Mass
fraction of polymer binder, %
|
|
CONTACT US
ALF HOLLAND B.V.
Gedempte Zalmhaven 469
3011 BT Rotterdam
Netherlands
tel +31 104140475
fax +31 104142923
mob +31 619844611
E Mail:
alfbv2001@yahoo.com
alf_10@zonnet.nl
